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Manufacturing-grade assembly and kitting
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Flexible kitting models for every need
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Integrated kitting technology and automation
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Quality assurance at every step
Manufacturing-grade assembly and kitting
You can expect best-in-class manufacturing precision from all our kitting and light manufacturing services. We combine advanced automation with engineering expertise, so your business gets the results you need. When you work with us, you'll benefit from:
- Comprehensive engineering oversight and logistics expertise across multiple industries
- Advanced automation systems that enhance kitting accuracy and reduce your operational costs
- Systematic process controls and continuous quality monitoring throughout kitting, assembly, packaging, and distribution
- Real-time inventory management through advanced system integration
- Specialized maintenance teams ensuring optimal equipment performance
- Continuous improvement approach to optimize your kitting and assembly services
- Data-driven insights that identify bottlenecks and optimize your operations for maximum efficiency
+
50000000
kits
processed for our clients every year
Flexible kitting models for every need
We’ll adapt to your unique requirements using multiple kitting approaches. We offer a wide range of kitting and assembly services, including:
- Kit-to-Stock: Build standardized kits for inventory, ideal for high-volume operations with consistent demand
- Kit-to-Order: Assemble kits in response to specific orders, perfect for customized fulfillment requirements
- Kit-to-Forecast: Create kits based on demand predictions, optimizing your inventory levels while ensuring availability
- Kit-to-KANBAN: Support lean manufacturing approaches through just-in-time kitting operations
- Build-for-Order: Custom capabilities for specialized requirements with variable components
- De-kitting: Systematic disassembly supporting product reintroduction to maximize asset value
+
2000000
kits
produced for retail and eCommerce every month
Integrated kitting technology and automation
We use advanced technology to maximize efficiency and accuracy across our warehouse kitting operations. You can rely on visibility and control throughout the kitting process, including:
- Advanced AI-powered vision systems for multi-point verification and error prevention
- RF-driven kitting systems providing precise component tracking and error reduction
- Work order management through the Nulogy production management system
- Real-time inventory management with automated consumption tracking
- Barcode validation ensuring proper component matching
- Complete bill of materials tracking for complex component management
- Robotics integration reducing manual handling while improving accuracy
- Adaptive automation systems that adjust to different product types
60
%
potential labor reduction through automation
Quality assurance at every step
We provide manufacturing-grade quality control for consistent, accurate kitting results. When you work with GEODIS, you can expect:
- AI vision systems that can automatically detect quality issues before they affect production
- Scheduled quality verification with customizable check frequency (as often as every 30 minutes)
- First Article Inspection (FAI) services validating initial production runs against your exact specifications
- Real-time alerting system that flags quality issues immediately
- Digital documentation including photo capture for comprehensive quality records
- Systematic process controls with detailed verification steps
- Regular auditing and continuous improvement processes
- Complete lot tracking and inventory management
Kitting and assembly services
Frequently asked questions about kitting and assembly
GEODIS offers comprehensive kitting services including standard component kitting, custom kitting, temperature-controlled kitting, and promotional kitting. We process over 50 million kits annually, combining multiple components to create new SKUs, handling promotional items, managing temperature-sensitive products, and including customer-specific documentation as required.
We maintain manufacturing-grade quality standards through comprehensive controls including First Article Inspection (FAI), continuous monitoring, systematic process controls, and regular auditing. Our quality engineering team provides oversight while advanced systems track and verify every step of the kitting process to ensure consistent results.
We use the Nulogy production management system, which transforms standard packing operations into manufacturing-grade production environments. This sophisticated platform provides real-time production dashboards, data-driven efficiency analysis, systematic process controls, and comprehensive performance tracking. Our quality monitoring extends through Q Cloud integration, enabling scheduled quality verification, comprehensive inspection parameters, and real-time alerting throughout production.
We offer multiple kitting models including Kit-to-Stock, Kit-to-Order, Kit-to-Forecast, and Kit-to-KANBAN. Our systems and processes adapt to your specific requirements while maintaining consistent quality and efficiency. We can scale operations up or down based on your needs through our flexible resource allocation.
Working with GEODIS provides several key advantages: manufacturing-grade quality control, advanced automation systems, flexible kitting models, seamless integration with warehousing and transportation, and comprehensive technology support. Our experience processing millions of kits annually ensures reliable, efficient operations for your business.
Our operations have achieved measurable improvements, including 15%+ cost reduction in targeted kitting operations, substantial material savings through engineering improvements, and 60% labor efficiency gains through strategic automation. These benefits translate directly to lower costs and higher quality for your kitting operations.
Our systematic de-kitting process supports product reintroduction to sales channels. We maintain quality standards throughout the de-kitting process, track all components, and ensure proper handling for maximum value recovery. This approach helps you maximize the value of returned or disassembled products.
GEODIS implements comprehensive quality controls including new product inspection, damage assessment, quality testing with detailed reporting, First Article Inspection services, lot expiration management, and systematic process monitoring. These measures ensure consistent quality across all kitting operations.
Our kitting operations integrate seamlessly with warehousing and transportation services through advanced systems and our campus model. This integration reduces transportation costs, eliminates double handling, and provides complete supply chain visibility. As a full-service 3PL provider, we optimize your entire logistics operation.
We handle diverse kitting projects across multiple industries, including consumer packaged goods, promotional merchandise, fitness equipment, automotive, and specialty products. Our experience includes creating multi-part kits, handling temperature-controlled components, assembling promotional combinations, and managing complex bill of materials requirements for sophisticated assemblies.
Yes, our campus model and flexible resources allow us to efficiently manage seasonal volume changes. We use cross-trained staff, automated systems, and shared resources across facilities to scale operations up or down based on demand. Our experience processing millions of kits annually includes successfully managing peak seasons and promotional periods for clients across diverse industries.
